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 Highlighted Projects  (Click on links to go to projects)

1. P.C.M. Bf109 G-10

2. American Eagle F8f-1 Bearcat

3. Kevin Barr's A-10 Warthog (Special Presentation)

4. ZIROLI P-38 Lightening (repair)

5. Yellow Aircraft P-47 Thunderbolt (repair)

6. Ziroli P-40 Warhawk (repair)

7. Byron At-6  (clean up)

8. Yellow Aircraft At-6 (build)

9. Mk1a Spitfire (build)

10. Yellow Aircraft Assorted (Delivered)

 


 

P.C.M. Bf-109 G-10

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didn't quite get the gear mounted low enough in the fuse, and the off set cam came into contact with the side of the fuse.... not pretty.

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These cut outs will surely test your skills.

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A very robust set up for securing the scale landing gear. Designed in conjunction with Sierra  Designs, P.C.M. has a very gorgeous product.

pcm109Mvc-006f.jpg (129906 bytes)

spar secured, after building up from ply, balsa and capping with carbon fiber.

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Wings are sheeted with supplied balsa, West Systems epoxy.

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Upper wing surfaces glassed.

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3w 70

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Pattern firewall for the 3w

pcm109bMvc-016f.jpg (134849 bytes)

Big spinner for sure!

pcm109bMvc-017f.jpg (133774 bytes)

Official Desert Aircraft Drill guide.  (got to have one of these for sure)

pcm109bMvc-014f.jpg (130562 bytes)

About how much head protrusion there will be, with no spacer.  If the engine is shifted aft, via a prop extension of some sort, a little less head will show.

pcm109bMvc-012f.jpg (131728 bytes)

With the back plate bolted on, and about a 1/16th of an inch spacer between the back plate and front of the fuse you can easily get a reference of where the back plate will need to go.

pcm109bMvc-013f.jpg (129742 bytes)

Here the test pattern back plate is checked against the fuse, and engine mounting plate. penciled scribe marks on the fuse for now.

pcm109bMvc-019f.jpg (129108 bytes)

Pat at P.C.M. allows you to create a variety of versions of the 109, here I have taped on the fuse bulges that will recreate a G-10.

pcm109bMvc-020f.jpg (127487 bytes)

... and how it looks without.

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pcmgear.jpg (132331 bytes)

 

 

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Backplate shimmed

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Laminated multi composite firewall tacked in place. 

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But how do I get the motor out, Doooooh!

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Bummer, but no choice off the top of my head. 

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Firewall perimeter taped up to collect resin.

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A mixture of chopped carbon, carbon tow strands, resin thick and milled fibers added to perimeter of firewall.

 

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Firewall coated with West Systems epoxy .

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Tips with internal supports added, and epoxied onto wings. Some light filling was needed.

 

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Photo op.

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Tail group

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Install of the tail wheel post and support

pcm109cMvc-009f.jpg (133814 bytes)

Elevator tacked back into place, once the sub trailing and, elevator leading edge is added, then entire assemblyis block sanded.

pcm109cMvc-010f.jpg (128094 bytes)

A look at the install of the gun belt fairings.  These give the plane in my opinion a very nice look.  

pcm109augMvc-006f.jpg (127471 bytes)

Great tool for getting your wing to tail incidence.  I prefer the Robart tool for finding the "0 angle level flight".  

pcm109augMvc-005f.jpg (125301 bytes)

pcm109augMvc-004f.jpg (128999 bytes)

 

pcm3aMvc-001f.jpg (125668 bytes)

That white thing is abs plastic, and will need to be turned into a canopy.  Gonna be a neat trick.

pcm3aMvc-002f.jpg (124936 bytes)

That's a beautiful profile

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Those gun troughs look too cool for words.

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The G10 gun blisters are actually asymmetrical.  

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Pat gives you lots of goodies to complete a nice looking cockpit.

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Some fore planning is needed to make sure your cockpit floor is not going to be in the way of any servos. 

 

pcm3bMvc-010f.jpg (125784 bytes)

Spitfires beware.

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Flaps have a neat set up, will show that in upcoming updates.

pcm3bMvc-007f.jpg (127324 bytes)

 

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Plenty of room.

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View looking aft through the fuse

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For those super scale empowered, there are a few "errors" associated with this view.  I'll let you look them up.

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3w has got to do something about the angle on the choke, such an awkward location for any kind of smooth application of a choke lever. 

mvc-008f.jpg (128463 bytes)

Plenty of glass and West System reinforce this area, where alot of the shaking and rolling will take place for the engine.  That is the ignition charge/kill switch.

mvc-009f.jpg (123304 bytes)

Petrol here please.

mvc-010f.jpg (124123 bytes)

Another view of the ignition charge/kill switch.

pcm10923decMvc-002f.jpg (130226 bytes)

Cozy set up for the ignition box, fuel tank and ignition battery.

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More glass and carbon for the throttle servo mount.  Its not going anywhere!

pcm109dec23Mvc-004f.jpg (123353 bytes)

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Note, if you get this kit, pay attention to the size tire you buy.  This one is the 6 1/2" scale unit from Glennis.  They are going to require a larger cut out in the top of the wing than the 6" tire.  

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This is how much bigger the whole is, when using the 6 1/2" tire.

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Wax paper between the tire and the wing sheeting, tack glue the blister in place with CA.

mvc-005f.jpg (122757 bytes)

Stuff some paper to fill up the gap between the tire and the sheeting, then come behind that with some light weight filler. In this case Jett Model light weight filler.

pcm109Mvc-004f.jpg (124982 bytes)

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Light sanding,,

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Wet the area well with West Systems, then lay over a single layer of 1 3/4 oz cloth.

pcm109jan4aMvc-003f.jpg (129024 bytes)

Repeat.  Once cured, sand and flare in.

pcm109jan4aMvc-004f.jpg (131398 bytes)

There ya go.  The under side and in the well is going to get glassed with a heavy weight cloth, after all of the excess filler and sheeting has been dremeled away.

pcm109jan4bMvc-006f.jpg (119948 bytes)

The well, cleared of all the paper and the filler.

pcm109jan4bMvc-007f.jpg (126856 bytes)

The other well..

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The upper side after some light sanding, more sanding to come after the glass in the wells has cured.

pcm109jan4bMvc-010f.jpg (119457 bytes)

And the 10 oz weight cloth glassed into the well  with West System, after some sanding of the area.

pcm109jan4bMvc-011f.jpg (122901 bytes)

...and the other well.

pcmMvc-001f.jpg (125779 bytes)

The flaps, oil cooler supports and cooler/flaps

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Some carbon for the engine removal hatch area

mvc-025f.jpg (130827 bytes)

The wheel blisters faired in.

 

 

 

 

109Mvc-008f.jpg (129073 bytes)

Last glassing step for the wheel wells. 

mvc-023f.jpg (127968 bytes)

The second of three steps to glass up wells.

109pcmMvc-004f.jpg (125441 bytes)

Glassing completed of wheel wells.

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Drilling the two blade prop for proper high compression stopage.

109Mvc-002f.jpg (135297 bytes)

Drilling three bladed prop and back plate

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Cutting and hinging of the oil cooler/flaps.

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inverted view of the cooler /flaps

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Support built for the cooler /flaps.  There will be 4/40 screws used to hold down the oil coolers, as well as make for easy access to the servo.

pcm109Mvc-021f.jpg (127100 bytes)

 A look at the amount of flap service area that can be available when all surfaces are deployed.

pcm109Mvc-022f.jpg (127364 bytes)

The abs plastic was very thin in some places, and though I am sure Pat would have helped out with a better one, with his permission, I quick molded one up for this customer. 

pcm109Mvc-023f.jpg (126771 bytes)

Photo op!

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'nuther op!

pcm109Mvc-025f.jpg (128815 bytes)

and another...

 

 

 

 

 

 

 

All products and services may be ordered by submitting email to Ray@AirRayInc.com, a representative will reply to confirm your order and your form of payment.  All orders with personal check form of payment will be held 2 weeks for checks to clear.

A.R.I. accepts private checks, money orders or cahier checks.  A.R.I.  now accepts PayPal.  

Make payments out to:

A.R.I.  (Air Ray Inc.)      1536 West 25th Street   #113   

  San Pedro California  90732 - 4402

 

 

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